door rattles?

Bumn

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anyone have door rattles or banging over rough roads? mine has bad rattle or bangs on left side mostly if I am turning on broken up pavement, not so bad if driving straight over bad bumps. I think they need to bring the door in more take up some of the space...or maybe something loose in the door.
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Jack27

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Do you have anything in the storage areas ? I thought mine was rattling and it turned out to be my tape measure 😆
 
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Bumn

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Do you have anything in the storage areas ? I thought mine was rattling and it turned out to be my tape measure 😆
first thing I did, nothing there
 
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Bobio

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As it turns out, all four doors on my 29000 or so VIN Foundation Edition have to be replaced. Why?? Because each one of the doors rattled when they were shut (video attached). Turns out there is a structural adhesive that helps bond the inner to the outer door and for whatever reason, probably not good prep work, that adhesive failed. There is no repairing the doors. Tesla is going to replace each one of them under warranty and they’re also going to cover the cost of re-wrapping each one of the doors (which I thought was a nice thing to offer without me asking).


 

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My driver side door rattles at high speed & is being replaced by Tesla. SC mentioned mine is only the 3rd truck with this specific issue & gave them an opportunity to make a video for training purposes for this specific issue.
 


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Now I’m going to go check mine lol
Trust me, if you had the issue being demonstrated in the video, you would know it because the doors sound completely solid otherwise.

And to correct the OP's terminology, the rattle demonstrated is not the inner and outer door panels because those are perimeter laser welded to each other, structural adhesive is only used on other inner door assemblies.

I'm glad they are taking care of you, this should have been caught before the truck left the factory.
 
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Bobio

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As it turns out, all four doors on my 29000 or so VIN Foundation Edition have to be replaced. Why?? Because each one of the doors rattled when they were shut (video attached). Turns out there is a structural adhesive that helps bond the inner to the outer door and for whatever reason, probably not good prep work, that adhesive failed. There is no repairing the doors. Tesla is going to replace each one of them under warranty and they’re also going to cover the cost of re-wrapping each one of the doors (which I thought was a nice thing to offer without me asking).


FYI- there is a service bulletin on this issue according to the Tesla Service Center
 

Bobio

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Trust me, if you had the issue being demonstrated in the video, you would know it because the doors sound completely solid otherwise.

And to correct the OP's terminology, the rattle demonstrated is not the inner and outer door panels because those are perimeter laser welded to each other, structural adhesive is only used on other inner door assemblies

I'm glad they are taking care of you, this should have been caught before the truck left the factory.
they actually showed me where the issue was and it’s about 35 mm out from the perimeter where the laser weld is. It’s structural and that’s why they cannot repair it.
 
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BillSirloin

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My driver side door started making a slight rattling/tapping noise in the last week. But I pinned it down to the area where the dash piece meets the door panel. If I wedge something between the 2, it the noise goes away. My trucks in service now for replacing the door panels for another issue and I told them to check out the noise but they said they couldn’t replicate the noise on a test drive. Maybe the new door panel piece will resolve it.
 


HaulingAss

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they actually showed me where the issue was and it’s about 35 mm out from the perimeter where the laser weld is. It’s structural and that’s why they cannot repair it.
Yes, it could be structural to the inner door insert, it's not structural to the inner and outer door panels because they are welded together all the way around the perimeter (except for weep drains).
 

Mini2nut

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Replace the wrap as well? That's outstanding customer service from your local SC.
 
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Bobio

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they actually showed me where the issue was and it’s about 35 mm out from the perimeter where the laser weld is. It’s structural and that’s why they cannot repair it.
Tesla Cybertruck door rattles? IMG_0250
 
 








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