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Mars Adventure Gear

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At Mars, we don’t simply design roof racks or accessories that hold gear and call it a day. Our mission is to create high-quality, heavy-duty products that not only look great but also minimize range impact for electric vehicles like your Tesla Cybertruck. When developing our popular Mars Expedition Roof Racks, we focused on much more than just load capacity. Here are the key factors we took into account:

  • Color, Material, and Finish
  • Gap and Flush Conditions
  • Ease of Installation
  • Aerodynamics
When it comes to electric vehicles, range and efficiency are always top priorities, and the Tesla Cybertruck is no exception. While powertrain efficiency and battery capacity are key factors in driving range, aerodynamic optimization plays a crucial role as well. We’ve covered aesthetics, materials, and capabilities extensively—now, let’s dive into how we optimize aerodynamics to achieve near-zero range loss with our gear.


AERO SIMULATIONS

Aerodynamics is crucial when designing accessories for electric vehicles, as drag directly affects range. Roughly 40% of energy is going into overcoming the air drag when cruising at highway speed. We conducted extensive simulations to understand the range impact of different rack designs and configurations. Here’s what we found:

BASELINE (NO ACCESSORIES)

Tesla Cybertruck Aerodynamic Cybertruck Gear by Mars: Engineered for Minimal Range Impact Screenshot_2024-10-01_at_1.23.07_PM_480x480

MARS EXPEDITION RACK (FRONT)

Tesla Cybertruck Aerodynamic Cybertruck Gear by Mars: Engineered for Minimal Range Impact Screenshot_2024-10-01_at_1.23.46_PM_480x480

MARS EXPEDITION RACK SYSTEM

Tesla Cybertruck Aerodynamic Cybertruck Gear by Mars: Engineered for Minimal Range Impact Screenshot_2024-10-01_at_1.25.55_PM_480x480


Simulation results showed that, compared to the baseline data (Cybertruck without accessories and with the tonneau cover closed), the Mars Expedition Rack (Front) increases drag force by 34N, leading to a ~3.7% decrease in range. The full Mars Expedition Rack System increases drag force by 64.5N, resulting in a ~6.7% decrease in range.

FULL-LENGTH RACK SYSTEM

Many of our customers and friends in the owner community have asked why we didn’t create a full-length rack system that extends to the rear of the vehicle. The truth is, we did. Back in April 2024, we designed and tested several iterations of a full-length rack. However, after running aerodynamic simulations and installing it on our engineering prototypes, we were led to some interesting discoveries . As our simulations showed, a full-length rack increases wind drag by 40%, leading to a significant range reduction of up to 11.6%. The rear most section also increases material usage by roughly 40% because of how tall they need to be. The added weight with a noticeable drop in aero didn’t convince us to move forward with production.

Our goal was to develop a rack system that’s structurally robust, seamlessly integrated with the Cybertruck’s design, extremely easy to install, and doesn’t obstruct access to the truck bed. The result is the Mars Expedition Rack System—featuring a lightweight, single-piece aluminum design with no exposed bolts. It holds all your adventure gear, including a rooftop tent, and has a minimal impact on range.”

Tesla Cybertruck Aerodynamic Cybertruck Gear by Mars: Engineered for Minimal Range Impact Screenshot_2024-10-01_at_1.26.36_PM_480x480


FINAL THOUGHTS

By focusing on aerodynamics, we’ve designed roof racks that add versatility and mounting options to the Cybertruck while keeping range loss to a minimum. For those seeking something even more extreme, stay tuned for our upcoming halo product, launching later this year.


SHOP MARS ADVENTURE GEAR FOR CYBERTURCK
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Last edited:

ModelAZ

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Great to see some actual aero engineering... a rare thing with aftermarket (znd maybe even OEM) parts.
 


DJAlan2000

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At Mars, we don’t simply design roof racks or accessories that hold gear and call it a day. Our mission is to create high-quality, heavy-duty products that not only look great but also minimize range impact for electric vehicles like your Tesla Cybertruck. When developing our popular Mars Expedition Roof Racks, we focused on much more than just load capacity. Here are the key factors we took into account:

  • Color, Material, and Finish
  • Gap and Flush Conditions
  • Ease of Installation
  • Aerodynamics
When it comes to electric vehicles, range and efficiency are always top priorities, and the Tesla Cybertruck is no exception. While powertrain efficiency and battery capacity are key factors in driving range, aerodynamic optimization plays a crucial role as well. We’ve covered aesthetics, materials, and capabilities extensively—now, let’s dive into how we optimize aerodynamics to achieve near-zero range loss with our gear.


AERO SIMULATIONS

Aerodynamics is crucial when designing accessories for electric vehicles, as drag directly affects range. Roughly 40% of energy is going into overcoming the air drag when cruising at highway speed. We conducted extensive simulations to understand the range impact of different rack designs and configurations. Here’s what we found:

BASELINE (NO ACCESSORIES)

Screenshot_2024-10-01_at_1.23.07_PM_480x480.webp

MARS EXPEDITION RACK (FRONT)

Screenshot_2024-10-01_at_1.23.46_PM_480x480.jpg

MARS EXPEDITION RACK SYSTEM

Screenshot_2024-10-01_at_1.25.55_PM_480x480.webp


Simulation results showed that, compared to the baseline data (Cybertruck without accessories and with the tonneau cover closed), the Mars Expedition Rack (Front) increases drag force by 34N, leading to a ~3.7% decrease in range. The full Mars Expedition Rack System increases drag force by 64.5N, resulting in a ~6.7% decrease in range.

FULL-LENGTH RACK SYSTEM

Many of our customers and friends in the owner community have asked why we didn’t create a full-length rack system that extends to the rear of the vehicle. The truth is, we did. Back in April 2024, we designed and tested several iterations of a full-length rack. However, after running aerodynamic simulations and installing it on our engineering prototypes, we were led to some interesting discoveries . As our simulations showed, a full-length rack increases wind drag by 40%, leading to a significant range reduction of up to 11.6%. The rear most section also increases material usage by roughly 40% because of how tall they need to be. The added weight with a noticeable drop in aero didn’t convince us to move forward with production.

Our goal was to develop a rack system that’s structurally robust, seamlessly integrated with the Cybertruck’s design, extremely easy to install, and doesn’t obstruct access to the truck bed. The result is the Mars Expedition Rack System—featuring a lightweight, single-piece aluminum design with no exposed bolts. It holds all your adventure gear, including a rooftop tent, and has a minimal impact on range.”

Screenshot_2024-10-01_at_1.26.36_PM_480x480.webp


FINAL THOUGHTS

By focusing on aerodynamics, we’ve designed roof racks that add versatility and mounting options to the Cybertruck while keeping range loss to a minimum. For those seeking something even more extreme, stay tuned for our upcoming halo product, launching later this year.


SHOP MARS ADVENTURE GEAR FOR CYBERTURCK
Oh sure, just when I want to buy a rack to put a 270 awning on, you tell us that there is a 'new' one coming out "later this year"... Great... And I was about to get the Expedition one (although I would have liked a 'fuller/longer' one, even just 1 foot...

Okay, so I will ask when? Next week, next month or??

I ask because the original post was from LAST year and I don't see anything new on your site yet...
 

swampcrawler

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I haven't measured the actual impact on range, but i can vouch that your construction is SOLID.

Carries my boats, rock steady.

Also, levels them out so i don't have my bows pointing up in the air.

Hauling my boats on the OEM crossbars with the boats at an angle past where the windshield drops down, now that would be some aero drag.
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