Commercial Truck's Cab are attached to frames using Passive Elastomeric Mounts and semi-active suspension systems to allow for differential motion between frames and Cabs. The mounting systems are highly engineered for vehicle longevity and driver's comfort. The Driver's seats are also precision engineered systems with adjustments for the driver's position and physical characteristics.You aren't going to want to weld to the body panels, hard to control warping while you weld. And the big thing is things need to flex or else they fatigue crack. If you mount two things together by welding them and they don't flex the same way, something is going to break. There is a reason commercial truck bodies are all bolted to the frame and not welded.
General comments: -If there were a perfect metal (cost, workability, durability, weight, and other characteristics) for car bodies, that's all we'd see. -Not aware of any stainless that won't show some surface-rust over time, unless protected. -Given how long metallurgy has been a widely-studied science, I doubt Tesla will come up with a new formula, but if anybody can, it's them.When stainless steel exhaust pipes came onto the market in the 1980’s, it had a tendency to crack from the heat. I guess that it was fixed by not adding so much nickel in the alloy?
I was wondering about that myself. My feeling is they are going to use 3mm wherever it's needed for strength and something thinner everywhere else. Seems like maybe the hood could be lighter? Otherwise you are lifting a 90 pound hood every time you need to pull out a bag of groceries.It was never mentioned if all of the body panels would be 3mm thick or just the the monocoque exoskeleton. I think the door skins are 3mm thick judging by the hammer demo but I am curious if the hood, tailgate, front valance and front fenders will be 3mm thick as well.